Volvo EX60 Review: Megacasting, Moose-Proofing, and More! (2026)

Volvo's new EX60 is an electric vehicle that's making waves in the automotive industry. But what sets it apart from its competitors? Well, for one, it's 'moose-proofed'. Yes, you read that right. Volvo has taken the unusual step of designing its vehicles to withstand moose collisions, a serious threat in Sweden where moose density is high. This is achieved through rigorous testing and innovative safety features, ensuring that even in the event of a head-on collision with a massive moose, the odds of passenger survival are greatly improved.

But that's not all. Volvo has also embraced 'megacasting', a technique that reduces weight, complexity, and environmental impact. By casting aluminum alloy buttress-like structures into the vehicle's diecast rear floor, Volvo has replaced over 100 parts with a single, efficient component. This not only reduces weight but also improves range, a crucial factor for electric vehicles.

The EX60 also boasts a structural battery design, where the battery cells are integrated directly into the vehicle's body. This not only reduces weight but also opens up more cabin space. And let's not forget the one-pedal driving, which improves the car's regenerative assets and makes for a smooth, efficient ride.

However, the EX60 is not without its flaws. The digital vent controls, for instance, require touchscreen intervention to adjust, which can be frustrating in certain climates. And while the EX60 is a nice combination of lessons learned from Volvo's other EVs, it's still a work in progress. But overall, Volvo is paying attention and continuing to innovate, which is a good sign for the future of electric vehicles.

In my opinion, Volvo's commitment to safety and innovation is commendable. The moose-proofing and megacasting techniques are particularly fascinating, and I'm curious to see how they'll continue to evolve. But I can't help but wonder if Volvo is missing the mark with the digital vent controls. It's a small detail, but it could be a deal-breaker for some buyers. Nonetheless, the EX60 is a step in the right direction for Volvo and the electric vehicle market as a whole.

Volvo EX60 Review: Megacasting, Moose-Proofing, and More! (2026)

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